
September 17, 2020 at 03:00PM
In the brightly lit storeroom of the A.W. Hainsworth wool mill in Pudsey, West Yorkshire, England, tightly compressed bales of raw wool fleece are stacked like cordwood along a wall. It took three months for the fleece to arrive from Australia and New Zealand, and within 14 weeks those bales will be transformed into a neat pile of hand-finished Hudson’s Bay Point Blankets headed for Canadian homes.
It is fitting that the historic A.W. Hainsworth wool mill is where the Hudson’s Bay Point Blankets are made. The family-owned mill has been in business for more than 230 years or, to put it in perspective, since the reign of King George III, Queen Elizabeth II’s great-great-great-greatgrandfather. The factory, which is tucked at the end of a winding road, consists of a warren of buildings, some dating back to the 1800s. The famous Point Blankets date back even further: Hudson’s Bay Company has been manufacturing them in England since the late 1700s. Bestowed with a Royal Warrant from the Queen, the Hainsworth name is synonymous with quality woollen products—from the softest merino to the renowned Hudson’s Bay Point Blankets. A.W. Hainsworth is also a supplier of tunic fabric—the heavy, stiff cloth used by military regiments around the world. The British military’s vibrant scarlet was officially adopted in the 17th century and is still used today. In 2011, a beaming Prince William wore a scarlet frock coat at his wedding to Kate Middleton. For his brother’s nuptials seven years later, he and Prince Harry wore more subdued navy.

Tradition is also highly valued in the making of the Point Blankets. “The blend is painstakingly true to the original recipe,” explains Julie Roberts, marketing manager at A.W. Hainsworth. “What makes the Hudson’s Bay Point Blankets unique is that they’re made from a specific mix of seven different types of wool.”
Once the bales of fleece are opened, the fibres are mixed and blown from the blending room into the adjoining carding room through a network of Willy Wonka-like pipes. The carding machine untangles and cleans the wispy fibres as they get moved through a rumbling complex of rollers covered with fine wire. The wool fibre is then “rubbed” into unbreakable slubbings, which are tightly rolled onto bobbins to prep them for spinning. Roberts points out that the carding process at A.W. Hainsworth is a time-honoured one. “This carding machine is about 60 years old,” she remarks with a laugh. “But, as they say, ‘If it ain’t broke…’!”
Throughout the winding maze of rooms (“Make sure you follow the blue line or you’ll get lost,” says Roberts), there are signs of Point Blankets everywhere. Spools of recently spun indigo, yellow and red wool yarn—three of the signature colours of the renowned Multistripe Point Blanket—are nestled in metal containers in the spinning room. Outside in the hallway, there’s a lineup of oversized plastic bins filled with reams of unfinished striped fabric waiting to be washed and then shrunk. “This is the Millennium Point Blanket,” says Roberts while fingering the still-rough fabric. “It’s one of my favourites.” A neutral decor classic, the Millennium Point Blanket is ecru with varying shades of warm-brown stripes. Along with the Multistripe, the Millennium has been one of the most popular Point Blankets since its release in 2000.
A history of Hudson’s Bay and the Point Blankets: